Treatment Plant Installation, Finedon

Projects

Treatment Plant, Finedon, Case Study

Location
Finedon, Northants
Client
Private customer
Value
Circa £12k

We were approached by our customer in Finedon, Northants, who had a treatment plant already, but it was borderline-compliant, and in any case he wanted to move it as part of an extensive reorganisation and redesign of his garden.

Sewer Connections - Building-Site-Scene - JW Clark

Survey work in advance

As part of the initial survey we downloaded the local Water Authority Asset Plan to make sure there wasn’t a public sewer in the Highway, within the vicinity of the property. Quite often a customer will have a septic tank or treatment plant dating back many years, but a public sewer may have been laid in the Highway since. Under a new law that came into force in 2020, if a public sewer exists within a reasonable distance, you cannot install a treatment plant instead.

We also took some levels on site to ascertain the proposed treatment plant inlet and outlet depth, as these are determined by the levels of the existing underground drainage on site. With these to hand, we ordered the treatment plant from Marsh Industries, we’ve had a relationship with Marsh for over 20 years, and they are our go-to supplier for all treatment plants & pump chambers etc.

With the treatment plant dispersing into a watercourse, we had to make sure that we could get the fall by gravity, from the outlet on the treatment plant, to the watercourse. Unfortunately our survey put the outlet level at the very bottom of the watercourse, which would not have been suitable – in the event that the watercourse rises during wetter months, water from the watercourse would have flooded the treatment plant and put it beyond use until the water level went down again.

We installed an 8-person treatment plant, with the property being a 5-bed house. We were lucky enough to find the ground to be very dry, despite us being at the bottom of a hill and next to the stream. The excavation work was done on Day 1, and the treatment plant was delivered on Day 2. We concreted a base for it and installed the plant with a full concrete surround. The customer did not want to lose use of his sewerage system, and therefore we kept his old septic tank in operation for as long as we could whilst the work was being undertaken. The plant was in and concreted by the end of Day 4, after which we did the switchover and laid the pipework to the watercourse. On Day 5 the customer had his septic tank emptied one last time, after which we put it beyond use by filling it with inert material from the treatment plant excavation, and capping it off. 

We instructed an electrician to commission the new plant, and as a pumped-outlet unit, it had an external blower under a green hood, for which we had to form a small concrete base. The electrician installed a feed to this concrete base, which in turn fed the blower within the hood arrangement. From here a second feed was laid into the plant, for the pumped outlet – when the level in the final chamber of the plant gets to a certain level it pumps out to the watercourse.

We installed a carbon vent for the plant, which we fixed vertically adjacent to the blower housing. With the new plant connected up and working, and the old septic tank decommissioned, we set to reinstate the areas of the garden where we had been working. The garden was being landscaped after this phase of the project, and so minimal reinstatement was required.

Our customer was kind enough to leave us a 5-star review on Google afterwards.  Click here to see our Google reviews

Treatment Plant Installation, Preston Deanery

Projects

Treatment Plant, Finedon, Case Study

Location
Finedon, Northants
Client
Private customer
Value
Circa £12k

 

We were approached by a domestic customer in Preston Deanery, Northants, They had an old septic tank, and this was preventing them from selling their house, as septic tanks are no longer compliant in most cases.

Sewer Connections - Building-Site-Scene - JW Clark

Objective

Our objective was to install a new septic tank, including electrical connection. Then to lay pipework to a live watercourse, and to switch the old foul system over to the new Treatment Plant.

We did a site survey first, to ascertain levels, including levels of the existing foul system and septic tank, and how it would work with the inlet level on a new Treatment Plant. We also had to factor in the level of the watercourse (the stream) relative to the outlet on a new Treatment Plant. The house had 6 bedrooms, so would ordinarily need an ‘8-person’ Treatment Plant. However, the property had he potential to add more rooms and bedrooms, and was soon to be sold, so we opted for a 10-person plant to allow for extra future capacity. The levels didn’t work very well with the stream – the outlet level on the plant was about the same height as the level of the stream in summertime. With the level of the stream likely to be much higher during wetter months, this would put the outlet of the plant below the level of the stream, which would have the effect of flooding the plant. A one-way non-return valve would be solution to prevent the plant from being flooded, but still, the effluent from the plant would not be able to discharge for many months of the year.

We therefore opted for a ‘pumped outlet’ whereby the effluent is pumped uphill and then discharges into the stream at the very top, and away from the level of the stream down below.

We started the work in September, but the weather wasn’t great, so we brought track mats to site, to move the plant about the garden without causing too much damage to the grass. We excavated for the Treatment Plant first, and installed it on a concrete slab, with full concrete surround. The plant was installed in order that the inlet was low enough for the existing foul drainage system to be able to discharge into it. This put the plant about 250mm below the existing grass, so we needed a riser fitting to the plant, which was supplied to us by the manufacturer, Marsh Industries. We’ve been working with Marsh for nearly 20 years and always install their Treatment Plants, which are made to order.

With the plant installed, we excavated for and lay the outlet pipe, this was a black 32mm MDPE pipe. This was laid to within 3m of the stream, and then put into a 110mm underground drainage pipe. The pipe was surrounded with ‘fill’ sand, and warning tape laid above, and then the trench backfilled and the grass reinstated.

We then excavated for the electric feed to the plant, this was laid in a black 63mm duct. The electric feed was taken from one of the outhouses, with an isolator fitted, as per Building Regs. We instructed an electrician, who connected up by the ‘blower’ which blows oxygen into the plant, and also the pump which pumps the effluent out to the stream, when the effluent in the plant gets to a certain level.

We then excavated for and made the switchover from the old system to the new system, which included fitting a new manhole where the old pipework met our new pipework. All systems were tested, and the remainder of the garden and gravel driveway reinstated.

The work took a bit more than a week, and as with an install of any Treatment Plant, it’s good to see a satisfied customer, and no longer with the worry of a non-compliant septic tank. 

 

Our customer was kind enough to leave us a 5-star review on Google afterwards.  Click here to see our Google reviews

Timeline

Time taken to quote for the works: Less than 1 week

Our leadtime to carry out the works: 6 weeks

Time taken for Treatment Plant to be manufactured: 6 days

Time taken to do the work: 6 days

Unfortunately it took over two weeks for the customer to obtain the full Building Control approval certificate. Whilst this is usual, it did hold up the sale of the property.

If you need a Treatment Plant installling and the project is part of selling a property, be sure  to contact us with as much notice as possible. 

Treatment Plant Installation, Silsoe, Bedfordshire

Projects

Treatment plant installation, Silsoe, Case Study

We were approached by our domestic customer in Silsoe, Bedfordshire, who had an old septic tank with various problems and which was not compliant. They wanted a new Treatment Plant fitting in its place.

Location
Silsoe, Bedfordshire
Client
Private customer
Value
£13k
commercial contracts

Objective

Our objective was to install a new treatment plant and re-route the existing drainage to this, from the old septic tank. The septic tank was not particularly old, but was not compliant to discharge effluent into the ground under new EA and Building Regs guidance, and the land drainage or soakaway was not coping well in discharging the effluent, this is one of the most common reasons for septic tanks failing. 

About the project

Prior to ordering the new treatment plant, we had to take some levels to site to ascertain the invert level of the existing drainage, this level is critical in determining the length of the ‘neck’ on the new plant, which are all made to order. We use Marsh Industries for all our Treatment Plants and Pump Stations, and have been doing so for over 15 years now. We gave our customer the choice of either an 8-person plant or a 10-person, and they chose to go with the 8-person.

We started by excavating for and installing the new treatment plant, leaving all of the existing drainage running into the old septic tank whilst the bulk of the work was being carried out on site. The plant was laid on concrete and completely surrounded in concrete. The plant has to be filled with water whilst the concrete is being packed around the outside, with the level of the concrete never coming higher than the level of the water inside. On the following day, with the concrete having ‘cured’, the water can then be pumped out. The strength of the plant is dependent on the concrete surround, they are not designed to take the weight and the pressure of the ground around the outside without the concrete.

The effluent from the new Treatment Plant was to disperse into a watercourse on the boundary of the property, which is by far the best way to legally discharge of the effluent, and it’s also the cheapest way, much cheaper than excavating for and laying land drainage. The levels worked for the effluent to discharge to the stream by gravity, which was great. This pipework was installed after the plant install, and the grass reinstated on top.

The plant was conveniently located adjacent to a double garage, with full electrics. This was ideal for connecting the plant up to. We excavated for and laid a 63mm black electric duct to the outside of the garage. The duct was surrounded in sand with electric warning tape to cover, the trench backfilled and the grass reinstated. Our customer appointed their own electrician, but we liaised with him as to what was required. As per building regs, a treatment plant needs its own isolator, which the electrician sited on the inside of the garage. Quite often they are sited outside, but either is acceptable.

We then had to divert the existing drainage from the old septic tank, to the new treatment plant. We excavated for all the pipework first before making the switchover. With everything dug out ready for the final piece of pipework, we ‘bunged’ the pipework from the house and switched the pipework over. This way, our customer was able to continue to flush their toilets and carry on using the system throughout.

The existing septic tank was quite extensive and the customer asked that we fill this huge void underneath their driveway, with some of the spoil that had been generated from the excavation for the new treatment plant. To enable us to do this, we asked the customer to have the septic tank emptied one last time after the switchover had been done. This enabled us to fill it with the excavated material. We compacted it best we could on top, and reinstated with grass, getting rid of all the old manhole covers on the top of the septic tank.

With the electrical connection done by the customer’s electrician we checked the new system over and everything was working great. We reinstated some tarmac on the edge of the driveway, but most of the reinstatement was in grass. We managed to salvage most of the turf that we had taken up and put this back, which just left a few gaps here and there, which we filled with fine-grade topsoil and grass seed.  

More info

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